Be sure to take all measurements to the nearest 1/16" using a steel tape measure.  Note any irregularities around the opening of the fireplace, such as projecting or recessed brick, and advise in the comments section of the order form accordingly.  For complex custom applications, a photograph of the fireplace will be very helpful.

  There are two types fit, Overlap Fit and Inside Fit.  The overlap fit is when the fireplace door is larger than the fireplace opening and the door will overlap the brick, marble, etc.  An inside fit is when the fireplace door fits inside the fireplace opening and will be flush with the brick, marble, etc.  The most common is the overlap fit but if you have rough field stone or bricks protruding or an arch, then the inside fit is what you need.  The inside fit requires more precise measuring and is used with custom enclosures only.  All stock doors utilize an overlap fit.  In general, you will usually obtain a better fit and easier installation when you use the overlap fit, when possible.
Follow the instructions below for either the overlap fit or inside fit. 

Overlap Fit
  Measure the width of the opening at the top and again at the bottom.  We need the minimum and maximum width (A).  It might be helpful to print this page and use Figure 1 for all your measurements.

  Next, measure the height of the opening from the hearth (where the enclosure will sit) to the top of the fireplace opening.  When ordering a Regal or Original door, make sure you do not overlap the opening more than 3 1/4" when using mesh curtains.  When ordering a Cameo or Classic door with mesh, indicate on the Custom Order Form the thickness of the lintel bar, as we must allow the mesh angle assembly to clear under the lintel bar.  If there is no hearth extension or you have a raised firebox, you will need to overlap the bottom of the opening (picture frame mount).  To aid in this installation, use the suspension bar (SB-1), click here for an illustration.  The suspension bar drops down 5/8", therefore adding 5/8" to the effective opening.

Inside Fit
  Measure the width of the opening at the top and again at the bottom.  We need the minimum width.  See figure 1.  Next, measure the height of the opening from the hearth (where the enclosure will sit) to both the bottom of the lintel bar, and to the bottom of the finishing material (brick, marble, etc.)  See figure 2.

Notes on Inside Fit Enclosures:
Width - For instance, if the top width is 42" and the bottom width is 41 1/2", we will make the enclosure 41 1/4" wide allowing 1/8" clearance tolerance on each side.  This means that at the top, there would be a 3/8" gap (in this example) between the side panel and the fireplace opening on each side.   Generally the clearance gaps can be filled from the backside of the frame using high temperature RTV silicone.  If the gaps become excessive (as in a stone fireplace), it may be necessary to mortar in the enclosure.  Factory tolerance is + or - 1/32".

Height - If you are planning on installing the enclosure under the brick, the face of the lintel bar must be at least 1 1/8" back from the face of the fireplace, otherwise the lintel will keep the enclosure from going in all the way flush since the enclosures are 1 1/8" thick.  The distance from the face of the fireplace to the face of the lintel bar must be indicated in the area provided on the custom order form before we can begin processing your order.  See figure 2.  

Measuring Zero-Clearance Fireplaces

  Determine the manufacturer and model number of the fireplace.  This information is usually located high on the inside wall of the fireplace above the refractory panels or behind the mesh curtain on the inset return.  Once this information is obtained, click on the Z-Door link then check to see if your make and model are available in a stock size.  If the fireplace manufacturer and model are not listed, then contact us at 812-876-5074 for Custom Z-Door pricing. 

Custom Z-Door Measuring:  Measure the width and height of the steel opening where the enclosure will fit, see figure 1 above.  Do not measure the finish material in front of the fireplace; brick, stone, marble, etc.  You may need to remove the mesh track to install the Z-Door, so measure accordingly.  It is very important not to modify or remove any other component of the fireplace.  Determine if Air Studs or an Air Draft Bar should be used.  The Air Stud will not add any thickness to the enclosure, and is used when there is an "ash lip" in the refractory or there is not enough inset depth.  The Air Draft Bar is used more with "masonry appearance" type zero clearance fireplaces.  The Air Draft Bar will add 5/8" thickness to the enclosure, making the enclosure extend forward from the fireplace.  Air Stud Example:  If the inset is 1", and the thickness of the enclosure is 1 1/8", then the enclosure will extend forward from the face of the fireplace 1/8".  See figure 3.

The enclosure will be manufactured based on the fireplace opening dimensions you provide less the cooling air intakes.

Please be sure to measure accurately.  All custom fireplace doors are made to your specifications and are non-returnable unless defective.  If you have any questions please do not hesitate to e-mail us or call us 812-876-5074.